AAR KAY ASSOCIATES
Manufacturers of Complete Hot & Cold Steel Rolling Mill Plant & Their Allied Machinery
AN ISO 9001 & 14001 CERTIFIED CO.
REF. NO. AKA/2008-09/132 DATED: 22-10-2008
M/S SHOKOOH SABZ SHOMAL
IRAN
Kind Attn:- MR. ALI ASGHAR JAVANPARAST
SUBJECT: OFFER FOR SUPPLY OF ROLLING MILL MACHINERY
Dear Sir,
With reference to your enquiry and further discussions . we are pleased to submitted hear with our most competed & detail offer for rolling mills as described as below.
1. 16” Roughing mill with three stands
2. 12” Ist intermediate rolling mill with four stands
3. 10” continuous mill six stands with (D C Drive)
complete with all standard accessories electrical s , cooling bed , re-heating furnace , rotary , pinch rolls , workshops , sheds , tmt plants with flying shearing machine etc.
we hope you will find our offer quit suitable & you will fever us with your valued order at the arrested in case you any further information or clarification in this regard . you are most welcome to contact us.
Encl:- Quotation Thanking you,
Yours Faithfully,
FOR AAR KAY ASSOCIATES
AUTH. SIGNATORY
AAR KAY ASSOCIATES
Manufacturers of Complete Hot & Cold Steel Rolling Mill Plant & Their Allied Machinery
AN ISO 9001 & 14001 CERTIFIED CO.
REF.NO.AKA/2008-09/0132 DATED 22-10-2008
M/S SHOKOOH SABZ SHOMAL
IRAN
Kind Attn:- MR. ALI ASGHAR JAVANPARAST
SUBJECT:- QUOTATION FOR ROLLING MILL MACHINERY TO PRODUCE 8 TO 32 MM DEFORMED STEEL BARS WITH PRODUCTION CAPACITY OF 15 M.T. PER HOUR :
Dear Sirs,
With due respect we are please to give below our valuable quotation for the Rolling Mill Machinery i.e. 16” Roughing Mill with Three Stands, 12” Intermediate Cum Finishing Mill with Four Stand & 10” 2 Hi Continuous Mill with Six Stands (For D.C. Drive), as per your enquiry
1. 16” ROUGHING MILL MACHINERY:
FLYWHEEL (C.I. CASTED)
Weight : 6 M.T.
Quantity : 1 (One) No.
Attachments/Accessories : EN-8 Steel Shaft of 8.5” Dia, Two Nos. Double Roller Bearings, C.I. Brackets for Bearings, & Steel Pedestals for Brackets
Contd…..P-2
Page -:2:-
REDUCTION GEAR BOX (DOUBLE STAGE)
Quantity : 1 (One) No.
Body : Steel Fabricated
Gears (Big) : EN-8 Steel
Gears (Small) : EN-24 Steel
Teeth : Double Helical Teeth
Double roller bearings : Imported
Load : 1200 / 2400 / 4800 H.P.
Ratio : As finalized at the time of order.
Lubrication : Splash type along with pipe line will be provided for forced lubrication.
PINION STAND
Quantity : 1 (One) No.
Body : Steel Fabricated
Gears : EN-8 Steel
Teeth : Double Helical Teeth
Double roller bearings : Imported
Load : 1200 / 2400 / 4800 H.P.
Lubrication : Splash type along with pipe line will be provided For forced lubrication.
Contd…..P-3
Page -:3:-
MILL STAND (C.I. CASTED)
Quantity : 3 (Three) Sets
Bearing Type : Fiber Bearings
Center Roll Fix : Yes
Attachments / Accessories : 3 Nos. Spindles (EN-8), 6 Nos. C.I. Couplings,
Adjustable Caps, Chocks, Fiber Bearings, Tie-Rods, Rest Bars, Rolls, T-Bolts and C.I. Foundation Lines etc.
The Stand will be accurately machined and also caps will be fitted along with steel
bolts / clamps.
GEAR COUPLINGS:
Qty : 3 (Three) Nos.
Suitable For : Couple Flywheel, Reduction Gear Box and
Pinion Stand.
LINES FOR MOTOR (C.I. CASTED)
Qty : 5 (Five) Nos.
Suitable For : Motor Foundation
Contd…..P-4
Page -:4:-
2. 12” INTERMEDIATE CUM FINISH MILL MACHINERY:
FLYWHEEL (C.I. CASTED)
Weight : 4 M.T.
Quantity : 1 (One) No.
Attachments/Accessories : EN-8 Steel Shaft of 8.5” Dia, Two Nos. Double Roller Bearings, C.I. Brackets for Bearings, & Steel Pedestals for Brackets
REDUCTION GEAR BOX
Quantity : 1 (One) No.
Body : Steel Fabricated
Gears (Big) : EN-8 Steel
Gears (Small) : EN-24 Steel
Teeth : Double Helical Teeth
Double roller bearings : Imported
Load : 1000 / 2000 / 4000 H.P.
Ratio : As finalized at the time of order.
Lubrication : Splash type along with pipe line will be provided For forced lubrication.
Contd…..P-5
Page -:5:-
PINION STAND
Quantity : 1 (One) No.
Body : Steel Fabricated
Gears : EN-8 Steel
Teeth : Double Helical Teeth
Double roller bearings : Imported
Load : 1000 / 2000 / 4000 H.P.
Lubrication : Splash type along with pipe line will be provided For forced lubrication.
SPEED INCREASER
Quantity : 1 (One) No.
Body : Steel Fabricated
Gears : EN-9 Steel
Teeth : Double Helical Teeth
Double roller bearings : Imported
Normal Load : 500 H.P.
Maximum Load : 1000 H.P.
Peak Load : 2000 H.P.
Ratio : As finalized at the time of order.
Lubrication : Splash type along with pipe line will be provided For forced lubrication.
Contd…..P-6
Page -:6:-
MILL STAND (C.I. CASTING)
Quantity : 4 (Four)Sets
Bearing Type : Roller Bearings
Center Roll Fix : Yes
Attachments / Accessories : Full set of Universal Spindles, Full set of
Universal Couplings, Adjustable Caps (Fabricated), Chocks, Bearings, Tie-Rods, Rest Bars, Rolls, T-Bolts and C.I. Foundation Lines etc.
The Stand will be accurately machined and also caps will be fitted along with steel
bolts / clamps.
GEAR COUPLINGS:
Qty : 3 (Three) Nos.
Suitable For : Couple Flywheel, Reduction Gear Box and
Pinion Stand.
LINES FOR MOTOR (C.I. CASTED)
Qty : 5 (Five) Nos.
Suitable For : Motor Foundation
Contd…..P-7
Page -:7:-
3. 10” 2 Hi CONTINUOUS MILL MACHINERY
(FOR D.C.DRIVE):
REDUCTION GEAR BOX CUM PINON STAND
Quantity : 6 (Six) Nos.
Body : Steel Fabricated
Gears (Big) : EN-8 Steel
Gears (Small) : EN-24 Steel
Teeth : Double Helical Teeth
Double roller bearings : Imported
Load : 800 / 1600 / 3200 H.P.
Ratio : As finalized at the time of order.
Lubrication : Splash type along with pipe line will be provided For forced lubrication.
MILL STAND (STEEL SLAB FABRICATED)
Quantity : 6 (Six) Sets
Bearing Type : Roller Bearings
Center Roll Fix : Yes
Attachments / Accessories: Cross Spindles & Couplings, Adjustable Caps (Fabricated), Chocks, Bearings, Tie-Rods, Rest Bars, Rolls, T-Bolts and C.I. Foundation Lines etc.
The Stand will be accurately machined and also caps will be fitted along with steel
bolts / clamps.
Contd…..P-8
Page -:8:-
GEAR COUPLINGS:
Qty : 12(Twelve ) Nos.
Suitable For : Couple Reduction Gear Box and
Pinion Stand.
LINES FOR MOTOR (C.I. CASTED)
Qty : 12 (Twelve ) Nos.
Suitable For : Motor Foundation
4. ROTARY SHEARS
Quantity : 2 (Two) Nos. Fix
1 (One) Nos. Swivelling
Type : Fix
Electrical : Without
Pneumatic Cylinders. : Without
5. PINCH ROLLS
Quantity : 3 (Three) Nos.
Attachment / Accessories : Gear Box
Electrical : Without
Contd…..P-9
Page -:9:-
6. COOLING BED SHEARING
Quantity : 1 (One) No.
Body Type : Steel Fabricated
Made From : 1.25” Thick Plate
Steel Gears : Four Nos. Hobbing Cut
Crankshaft : EN-8 Steel of 9” Dia
Flywheel Weight : 700 Kgs
Attachment / Accessories : One Set Blade
Electrical : Without
PRICE FOR ABOVE MILLS=RS. U.S.$. 6,77,000.00 (U.S.DOLLARS SIX LAC SEVENTY SEVEN THOUSAND ONLY)
7. COOLING BED
Quantity : 1 (One) No.
Size : 6 Mtr. X 85 Mtr.
Attachment / Accessories : “W” Channel/Lines & Roller Conveyor
Electrical : Without
8. SNAP SHARING MACHINE
Quantity : 3 (Three) Nos.
Body Type : Steel Fabricated
9. ROLLER TABLE
Quantity : Required for Rolling Mill
Made From : Fabricated From Steel Channels
Attachment / Accessories : Rolls, Sprockets, Chain
Contd…..P-10
Page -:10:-
10. REPEATERS AND GUIDE BOX
Quantity : Full Set
11. LUBRICATION SYSTEM
Quantity : 4 (Four) Nos.
Mae : Make
Attachment / Accessories : Pipe Line etc. for Gear Boxes
12. WATER PUMPS FOR MILL ROLL COOLING
Quantity : 3 (Three) Nos.
Attachment / Accessories : Centrifugal Môn block Pumps complete with
Pipe Line
Size : 4” X 4”
13. AIR COMPRESSOR
Quantity : 2 (Two) Nos.
Attachment / Accessories : Pipe Line for Rotary Shears etc.
14. E.O.T. CRANE (FLOOR OPERATED TYPE)
Quantity : 1 (One) No.
Capacity : 10 M.T.
Contd…..P-11
Page -:11:-
15. E.O.T. CRANE (FLOOR OPERATED TYPE)
Quantity : 1 (One) No.
Capacity : 5 M.T.
16. RE-HEATING FURNACE CAP: 15/16 PER HOUR: (SIZE 3660 X24400).
Double Zone, Double Row, Pusher Type Furnace with Screw Type Pusher, End Charging with Roller Table & Side Charging upto the Main Roller Table.
All the machinery, refractories, Steel, Electricals, Pusher, Burners, Blower and other material, required to make the furnace complete, will be supplied Erected and installed by us at our own cost.& skilled Maison for Bricks lining will also be sent by us On our expenses to make the furnace complete at your premises.
The complete civil work and foundations for the furnace will be done by you at your cost.
The Lodging Boarding and local conveyance of our Consultant, Engineers, Supervisors and Skilled workers will at your cost.
The unskilled labour for the fabrication of furnace will be supplied by you at your cost.
17. SHED FOR WHOLE MILL (WITH GENTRY):
SIZE : ( 22 X 190 Mt.)
Contd…..P-12
Page -:12:-
18. WORKSHOP MACHINERY:
1. LATHE MACHINE SIZE 16'
Quantity : One (1) Nos.
Attachments / Accessories : Spare Gears
2. LATHE MACHINE SIZE 12'
Quantity : Three (3) No.
Attachments / Accessories : Spare Gears
3. LATHE MACHINE SIZE 8'
Quantity : One (1) No.
Attachments / Accessories : Spare Gears
4. LATHE MACHINE SIZE 6'
Quantity : One (1) No.
Attachments / Accessories : Spare Gears
5. SHAPER MACHINE STROKE 30":
Quantity : Two (2) No.
Attachments / Accessories : Spare Gears
6. DRILL MACHINE :
Quantity : Two (2) No.
Cap : 2”, 1”
7. WELDING SET :
Qty. : Four (4) Nos.
8. TOOL GRINDER:
Qty. : Two (2) Nos.
Dia : 10”
9. GAS CUTTING SET:
Qty. : Three (3) Nos.
10. HAND VICE:
Qty. : One (1) No.
11. CHAIN-PULLEY BLOCK
Qty. : Two (2) Nos.
Capacity : 2 , 5 M.T.
Contd…..P-13
Page -:13:-
19. ELECTRICALS FOR ABOVE MILL:
1. ONE NO. 1000 HP MOTOR FOR ROUGHING MILL
2. ONE NO. 1000 HP MOTORS FOR IST INT. MED. MILL
3. SIX NOS. D.C. DRIVE 250 K.W.
4. SOME SMALL MOTORS SUITABLE FOR OTHER ALLIED MACHINERY
5. FIFTEEN NOS. FANS FOR COOLING INSIDE THE MILL WITH
1 HP.MOTOR
6. WATER STARTER (TWO NOS.): Liquid Type
7. OTHER MOTORS REQUIRED WILL BE FIXED AT THE TIME OF
ORDER.
THE MOTORS WILL BE COMPLETE WITH PANEL, TRANSFORMERS 3500 KVA, L.T. PANEL, SWITCHES, STARTERS,CABLE, A.C.B./V.C.B, CAPACITORS, LIMIT SWITCHES ETC. BUT WITHOUT SUB-STATION.
PRICE FOR ABOVE MACHINERY: U.S.$.14,53,800.00 (U.S.DOLLARS FOURTEEN LAC FIFTY THREE THOUSAND EIGHT HUNDRED ONLY)
ENGINEERING AND MANUFACTURING
The equipment in this offer will be supplied in accordance with our standard design. The main Dimensions and general arrangement of the equipment along with final layout drawings will be Prepared after finalization of the contract.
PRICE SUMMERY
S.No. DESCRIPTION AMOUNT (U.S.$.)
A: ROLLING MILL MACHINERY:
6,77,000.00
1. Price of 16” Roughing Mill with Three Stands
Price of Lines for Motor (Five Nos.)
2. Price of 12” Intermediate Mill with Six Stands
Price of Lines for Motors (Five Nos.)
3. Price of 10” 2 Hi Continuous Mill with Four Stands (D.C. Drive)
Price of Lines for Motor (Sixteen Nos.)
4. Price of Rotary Shears (Three Nos.)
5. Price of Pinch Rolls (Two Nos.)
6. Price Cooling Bed Shear
B: OTHER ALLIED MACHINERY:
17,50,000.00
7. Price of Cooling Bed (6 X 80 Mtr.)
8. Price Three Nos. Snap Shear
9. Price of Twelve Nos. Roller Tables
10. Price of Repeater & Guide Boxes
11. Price of Five Nos. Lubrication Systems
12. Price of Three Nos. Water Pumps
13. Price of One No. Air Compressor
14. Price of E.O.T. Crane 10 M.T. Cap (Floor Operated)
15. Price of E.O.T. Crane 5 M.T. Cap (Floor Operated)
16- Price of Re-Heating Furnace 15/16 M.T.
17. Price of Shed for whole mill (with Gantry) 21X175 Mt.
18. Price of Workshop Machinery
19. Price of Electricals
TOTAL IN U.S.$. =========>>>>>>>>>>>
24,27,000.00
(U.S. DOLLAR TWENTY FOUR LAC TWENTY SEVEN THOUSAND ONLY)
Contd…….P/14
Page -:14:-
COMMERCIAL TERMS & CONDITIONS
1. PRICE BASIS : The prices quoted are F.O.B Ludhiana Dry Port
2. PAYMENT : 50% of order value to be paid in advance with order by
T.T. and balance against Delivery (Or you can open L/C for
full amount).
3. DELIVERY PERIOD : The equipment will be supplied within about 8 to 9 months
from the date of receipt of order with advance.
4. INSPECTION: Inspection may be carried out by you/your authorized
representative at our works before dispatch.
5. VALIDITY : This quotation is valid for 15-20 days only from the date
hereof.
6. WARRANTY : We stand warranted against any Manufacturing / Designing
defect or faulty material used for a period of 12 months from
the date of supply.
We hope you will find our rates and terms & conditions suitable and you will send your valuable order to us at the earliest. Incase you need any further information or clarification in this regard then please contact us.
Thanking you,
Yours Faithfully,
FOR AAR KAY ASSOCIATES
AUTH. SIGNATORY