Inlaid Flat Type drip Irrigation Tape Machine - JDSJ-65

Usage:
The machine is use to produce inline flat emitter drip irrigation tape. This tape is widely used in planting field crops(eg.cotton),fruit and vegetables, trees and flowers such industries.

Technical Specification
No. ITEM. technical parameter
1. Product speed: 80 to 150m/min
2. Diameter of final product: 12mm, 16mm
3. Wall thickness: 0.2 to 0.6mm
4. Dripper distance: 100mm to 500mm
5. Extruder specification: 65, 30/1
6. Dripper identifying speed: 500pcs/min
7. Dripper screening speed: 500pcs/min
8. Dripper inserting speed: 500pcs/min
9. Haul-off speed: 20 to 150m/min
10. Perforating speed: 500pcs/min
11. Perforating method mechanical
12. Winding speed: 20 to 150m/min
13. Winding method: automatic
14. Winding motor: servo
15. Water consumption: 3.5 m³/h
16. Total installed power: 85kw
17. Dimension(L*W*H): 30(L) *2.5 (W)* 2(H)m

Component of the production line
Dripper feeding, filtering, transferring and inserting system
1) Dripper feeding machine
Feeding way:automatic feeding
Transferring way:transferring belt
Driving motor:DELTA frequency converter
Driving motor power:60W
Rotating speed: 50HZ 1450R/Min
Electric controlling: photoelectric controlling
2) Dripper filtering machine
Filtering way: automatic filtering
Filtering speed: 500pcs/min
Rotating disk diameter: Φ800mm
Rotating disk material:high strength aluminum alloy
Rotating disk driving motor:Delta frequency conversion
Rotating driving power:0.75KW
Rotating speed: 50HZ 1450R/Min
Dripper transferring driving motor: DELTA frequency converter
3) Dripper transferring tank
Transferring power: 0.12KW
Length of tank:2975mm
Material of tank: high strength aluminum alloy
Transferring way:pneumatic

　2. Automatic material feeding drying system
Material feeding way：vacuum absorption way
Drying way:automatic controlling hot wind heating
　
　3. Single screw bolt extruder
1) Model: JDSJ-65 30/1
2) Screw
Diameter: 65mm
L/D ratio: 30:1
Material: 38CrMoAlA
Surface treating: tempering, ion nitriding，polished
3) Barrel
Material: 38CrMoAlA
Inside surface treating : tempering, ion nitriding，friction
heating controlling area:4 areas
heating way: cast aluminum heating ring
heating power: 3.6KW*4 (220V)
cooling system: cooled by blower on the barrel
cooling blower power：0.25KW*4
die head flange heating way：copper inside stainless steel outside heating ring
die head flange heating power：KW（220V）
filter changer heating way： copper inside stainless steel outside heating ring
filter changer heating power： 2KW（220V）
4） Speed reducing box
box material: HT200
gear type: diagonal gear
gear material: 20CrMnTi(special anti-friction alloy steel)
gear surface heat treating: gear surface quenching, polished
roller material: 40Cr
lubricating system: pressure lubricating system
cooling way: cycling water
5) Filter changer
changer: durable filter
method: manual
6）driving motor
method: Delta frequency converter
driving power: 45KW
　　4. Mould
method :spiral type，neck ring mold and mandrel changeable
heating power: 3.5kw
sizing sleeve material: special high anti-abrasion copper

　　5. Vacuum water tank
Vacuum pump(Siemens technique): 1.45KW 1 set(Siemens technique)
Water pump: 0.5KW*2 0.2KW*1
Tank material: high strength stainless steel modle:304
Water tank length: 4m×1
Central height:1000 mm

　　6. Water cooling tank
tank material: high strength stainless steel modle:304
water tank length: 8m(4m*2)
central height: 1000 mm

7. Drying tank
Drying way: water- blowing wind ring
Wind ring material:high strength alloy aluminum
Tank material:high strength stainless steel model:304
Length:3m×1

8. Traction machine
Hauling way: polywedge type
Clamping way: clamp pneumatically
Caterpillar length adjusting way: high accuracy linear track way
Tractor speed: ≤140m/min
Driving motor method: Delta frequency converter
Driving power: 2.2kw
Rotating speed: 50HZ, 1500r/min

9. Punching machine
Punching method: mechanical
Crumb discharging way:vacuum crumb absorption
Driving power of vacuum pump: 1.45kw
Punching speed:≤600pcs/min
Driving power: 400W Delta servo

10. Winding machine
Winding method: PLC automatic control
Rolling length： ≤2000m
Winder motor : Delta servo
Winding power: 2KW*2

11. Electricity cabinet
Temperature control method: Delta temp control module, PLC control
Heating area: 7 areas
Water temperature control: 1 area
Low voltage electrical equipment brand: Schneider
PLC, touch screen brand: Delta
Frequency convertor, servo brand: Delta