HDPE/PP Pipe Extrusion Line - plastic pipe machine

Qingdao HUASU Machinery Fabricate Co., Ltd designs and develops HDPE/MDPE water supply pipe production line and gas pipe production line by itself. its have many features, such as: special structure, high degree automation, easy operation, continuous produce stable and reliable and so on. It is also applicable for high speed extrusion of PE,PP,PPR,PERT,ABS etc. Plastic Pipes that are produced by this line have excellent stiffness, flexibility, high mechanical strength, resistance of environmental stress cracks, resistance to creep deformation, heat-linkage and so on. It has become the first choice for the city gas pipe and outdoor water pipe.
HDPE/MDPE pipe extrusion line mainly includes single screw extruder, molds, vacuum calibrating water tank, spray water cooling tank, haul-off machine, cutting machine and overturning bracket.
Extruder: HDPE/MDPE pipe extrusion line adopts high speed and efficiency of single screw extruder. The screw has barrier unit, special material mixing components and new style of barrel grooves. The extruder is equipped with low noise fan, ceramic heating ring, high speed hard gear reducer; full-automatic vacuum loader. This configuration assures good plasticization and mixing effect. It also assures high speed, stable production and great output.
Pipe marking line: it is extruded by single screw extruder SJ30/25 through the composited extrusion die.
Die head: the material of the die head is high quality 40Cr. It is the most advanced spiral or lattice die head in the world, which assures stable extrusion in the production process. In order to fit the performance of PE material and assure the stability of pipe diameter and roundness when producing thick-wall pipe with high speed, we adopt water film lubricating and water (or oil) circulation cooling.
Vacuum calibrating water tank: the body is made of high hardness and good quality stainless steel board. It has advanced water circulation and high pressure cooling system, vacuum adjusting equipment and accurate water temperature and water level automatic controlling system. The accurate bronze calibrating sleeve ensures cooling speed and molding pipe. It can be three-dimension adjusted up & down and left & right.
Water spray cooling tank: the body is made of stainless steel and the shade is transparent soft PVC curtain. Stainless steel float adjusts water level and electricity controls water temperature. The nozzle material is ABS engineering plastic. The frame of the machine can be adjustable up and down. There is roller in the tank.
Haul-off machine: we can offer two tracks, three tracks, four tracks, five tracks and six tracks Haul-off machine according to different diameter and wall thickness of the pipe. It adopts frequency conversion. Every traction frame transfers with chain which ensures every track moving simultaneously. It is pneumatic flexibility clamping. The bearing has special structure which can effectively reduce the installation error.
Cutting machine: it is automatic dustless cutting machine. Smooth cutting section, simultaneous frequency conversion drive, high accuracy and low noise. Large –diameter pipe uses full-automatic planetary cutting machine. It is synchronization with the whole production line. The flexibility adjustment for the blade place and cutting depth assures cutting machine reliability.
Control system: we can offer Siemens PLC controlling system which is intelligent controlling system. Also we can offer ordinary controlling system which use Siemens electrical parts, Omron temperature controller. Intelligent control make the operation more simple
Main technical parameter:
Model Pipe diameter(mm) Extruder Line speed (m/min) Max output (kg/h) Total installation power (kw) Dimension
L×W×H
SRQG -63 Ø20-Ø63mm SJ-65×30 0.3-12 120 65 30 ×2.2 ×2.5m
SRQG -110 Ø20-Ø110mm SJ`-90×30 0.3-8 220 110 32 ×2.2 ×2.6m
SRQG --160 Ø63-Ø160mm SJ-90×30 0.3-6 300 150 32×2.2 ×2.8m
SRQG -250 Ø75-Ø250mm SJ-90×33 0.5-4 400 200 40 ×2.2 ×3m
SRQG -315 Ø110-Ø315mm SJ-90×33 0.5-3 400 200 40 ×2.2 ×3m
SRQG -400 Ø160-Ø400mm SJ-120×30 0.2-2 550 280 42 ×2.2 ×3m
SRQG --500 Ø200-Ø500mm SJ-120×30 0.1-1 700 360 42×2.3 ×3.5m
SRQG -630 Ø315-Ø630mm SJ-120×33 0.1-1 800 450 50 ×2.3 ×3.5m
SRQG --800 Ø400-Ø800mm SJ-120×33 0.05-0.5 1100 560 50×2.5 ×4m

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